Model ZH200 Automatic Automotive Casting‑Welding Machine

The ZH200 automatic automotive casting‑welding machine is one of our specialized in‑house developed manufacturing devices for lead‑acid batteries. It adopts a four‑station rotary structure; mould replacement is quick and convenient to lower labor intensity. Controlled by a PLC programmable logic controller with HMI, it features simple operation, reliable performance, powerful functions and high production efficiency.

Technical Specifications

1. Application: Mainly used for automatic casting of busbars and terminals for pole groups of automotive lead‑acid batteries.
2. Capacity: Matches the throughput of the full production line.
3. Power Supply: AC380 V / 50 Hz, 66 kW.
4. Pneumatic Supply: 0.5–0.8 MPa, air consumption: 20 L/min.
5. Water Supply: Flow rate: 10 L/min, pressure: 0.2 MPa.
6. Overall Dimension (L × W × H): 4100 mm × 4750 mm × 2900 mm.
7. Number of Stations: Four stations.
8. Machine Weight: 5.6 T.

Equipment Features

1. The machine adopts a rotary four‑station mechanism. Station 1: loading, clamping and arranging pole groups; Station 2: lug brushing and flux dipping; Station 3: cast welding; Station 4: pole group unloading. The discharged pole groups can be transferred into battery jars (automatic unloading and jar loading unit is optional).
2. The rotary table is driven by a high‑precision cam indexer for intermittent rotation and lifting. It lifts once for every 90° rotation, and the fixtures can perform 180° flipping on the turntable.
3. Environmental Protection: Dust extraction ports are arranged above dust‑generating positions such as the lug brushing station. The lead pot is nearly fully enclosed, and exhaust ports are reserved above the lead pot and casting‑welding zone.
4. Motion Control System: Driven by pneumatic components, servo drives and motors. It is PLC‑controlled with a touchscreen HMI. Product recipes can be saved and recalled directly to reduce re‑commissioning. Fault locations are displayed on the touchscreen, accompanied by flashing alarm lamps.