GFB-DM2 Automatic Roll-Cutting Plate Separator

The GFB-DM2 automatic roll-cutting plate separator is dedicated equipment for rapid positioning and shearing of double connected plates. It features rational structure, high cutting accuracy, high productivity, compact layout, attractive appearance and low cutting scrap rate. With easy operation, convenient maintenance, wide production range and fast speed, it is one of the ideal machines for lead-acid battery manufacturing.

Technical Parameters

1. Plate dimension (excluding lug): Length: 200 mm～300 mm, Width: ≤170 mm, Thickness: ≤4 mm
2. Power supply: 380 V, 50 Hz, 8 kW
3. Production capacity: 60～100 large plates/min
4. Pneumatic supply: ≥0.4 MPa, Air consumption: approx. 10 L/min
5. Air exhaust volume: ≥6000 m³/h
6. Overall dimensions (L × W × H): L4820 × W1745 × H1620 mm
7. Machine weight: 2500 kg

Equipment Features

1. This machine automatically completes plate feeding, lug brushing, lug cutting, plate separation and plate collection. Compared with conventional separating methods, it delivers higher productivity and better work efficiency.
2. The feeding mechanism adopts vacuum suction feeding, compatible with various plate specifications, especially good adaptability to different plate thicknesses. Silicone suction cups are used for longer service life.
3. Long pressing strips clamp plates during lug brushing to prevent plate deviation and deformation. The brushes are made of imported stainless steel wire, with a service life of about 2,000,000 cycles. Upper and lower brushes are driven by independent motors to ensure stable brushing and brighter lugs after treatment.
4. Roll cutting is adopted for lug cutting and plate separation. It creates narrow cutting kerf, no lead chips on separated plates, and the finished plates are free of edge curling and burrs, reducing workload in subsequent processes. Blades are specially processed from imported material with long service life, capable of continuous cutting up to 2,000,000 cycles. Blade position is adjusted via locking assemblies for convenient repositioning to fit more grid types.
5. Variable-frequency stepless speed regulation is applied for high automation and simpler operation.
6. Frame positioning is adopted when plates enter the cutting station for higher positioning accuracy and lower reject rate.
7. Four lead dust suction ports are arranged (heavy-duty suction ports at the top and lug brushing section, suction ports at the plate collection station), together with a lug scrap collection device. The machine base is fully sealed to eliminate lead dust leakage during separation for superior working environment and environmental performance. Its dust extraction effect outperforms built-in dust collectors. It can connect to existing exhaust facilities without extra investment.
8. The machine is equipped with an automatic counting function.